SOMNATH ADHIKARY
Commissioning Lead Utility
Adana, Turkey,01
Summary
Experienced Operational Controller and Commissioning Lead with 17 years of expertise in the petrochemical industry. Proven track record of meeting production targets while ensuring product quality. Skilled in overseeing daily operations and long-term projects, troubleshooting complex issues, and planning maintenance activities. Expertise in commissioning, start-up management, post-commissioning reviews, and project management. Demonstrated ability to define project scopes, develop execution plans, and apply risk management strategies for on-time, on-budget delivery. Experienced in implementing cost reduction initiatives to enhance operational efficiency and resource management. Strong analytical acumen to identify and resolve technical challenges, minimizing downtime and optimizing performance. Proficient in conducting quality control audits and ensuring strict adherence to industry standards. Seeking advancement opportunities in operation and project management within an innovative organization focused on excellence in performance.
Overview
18
18
years of professional experience
4025
4025
years of post-secondary education
Work History
Lead Utility Commissioning
Sasa Polyester Sanayi AS
03.2022 - Current
- Company Overview: Lead Utility Commissioning Engineer at SASA Polyester Sanayi AS
- Adana Turkey
- Responsible for overseeing the pre-commissioning and commissioning activities of the 1.58 MT per annum PTA Project
- Demonstrated expertise in managing commissioning activities, collaborating with cross-functional teams, and implementing cost saving Initiatives
- Managed projects, plant maintenance, and budget preparation
- Demonstrated expertise in managing commissioning activities, from mechanical completion to punch generation and operational stabilization
- Collaborated with cross-functional teams to review P&IDs, conduct HAZOP analysis, and develop Standard Operating Procedures (SOPs)
- Implemented rigorous system looping and equipment performance checking to ensure optimal functionality
- Analyzed trouble reports and implemented costsaving initiatives for efficient project execution
- Managed projects, plant maintenance, and budget preparation, ensuring adherence to timelines and cost control measures
- Successfully commissioned various equipment and systems in the petrochemical industry, including Water treatment plant, Fire water Network, Portable water system, Cooling Tower, High-pressure Boilers (90.5 bar), Hydrogen generation plant (Reforming), Instrument air and Nitrogen generation Plant (PSA and Liquid Nitrogen package), Coal and fuel oil-based hot oil system, Diesel engine generator, Effluent Treatment Plant
- Lead Utility Commissioning Engineer at SASA Polyester Sanayi AS
- Adana Turkey
- Responsible for overseeing the pre-commissioning and commissioning activities of the 1.58 MT per annum PTA Project
- Assisted with facility upgrades, contributing to a more modern and efficient working environment.
- Maintained accurate records of all completed tasks, ensuring proper documentation was available when needed.
- Evaluated staff performance regularly, providing constructive feedback for continuous improvement.
- Collaborated with other departments to ensure seamless coordination and optimize resource allocation.
- Improved safety standards by conducting thorough inspections and addressing potential hazards immediately.
- Contributed to cost-saving initiatives by identifying areas for improvement in processes and resource utilization.
- Reduced downtime through regular equipment maintenance and timely repairs.
- Completed projects within deadlines by effectively allocating resources and prioritizing tasks.
- Successfully commissioned DM plant of capacity 320 m3/hr
- Successfully commissioned 2 Boilers having capacity 130t/hr at 93 barg
- Successfully commissioned Hydrogen plant ( Natural gas reforming) of capacity 70 Kg/hr and Sundyne Hydrogen compressor at 99 barg
- Successfully commissioned Cooling tower capacity (53000m3/hr), Instrument air compressor, PSA Nitrogen, Liquid Nutrogen, Fire Water and Potable water system
- Successfully commissioned WWTP and ETP EGSB reactor of capacity 83T/D and 66 T/D
- Successfully commissioned tankfarm (Paraxyxlene, Caustic, Sulphuric and Acetic acid)
Utility Reliability Senior Manager
MCC PTA Private Limited (Formerly Mitsubishi)
01.2020 - 01.2022
- Applied advanced techniques such as Vibration FFT analysis (ISO-10816 guidelines), oil analysis, and trend analysis to monitor and maintain the reliability of rotary equipment
- Developed comprehensive plant concern item lists and implemented time-based action plans to proactively manage maintenance requirements
- Prepared Shutdown Maintenance (SDM) job plans, ensuring systematic and reliable maintenance practices
- Conducted thorough trouble analysis and implemented root cause analysis methodologies to resolve critical issues and prevent recurrence
- Executed inspections and daily maintenance activities in alignment with SDM inspection plans, optimizing equipment reliability and minimizing downtime
- Approved Standard Maintenance Procedures (SMPs) based on industry standards, enhancing maintenance efficiency and effectiveness
Senior Manager Utility Operation and Projects
MCC PTA Private Limited (Formerly Mitsubishi) Chemical Corporation
01.2009 - 01.2020
- Leading as an Operational Controller, responsible for managing operations to achieve predetermined production targets while maintaining high product quality standards
- Monitoring daily performance, troubleshooting issues, and planning maintenance activities to ensure optimal plant operation
- Carrying out modifications and optimization activities to improve process efficiency and reliability
- Conducting unit consumption analysis and budgeting for efficient resource utilization
- Investigating troubles, performing root cause analysis, and reviewing trouble reports to identify and implement corrective actions
- Performing trend analysis, DCS alarm analysis, and managing alarm systems for improved process control and safety
- Overseeing the preparation of operating manuals (SOPs) and reviewing existing SOPs for accuracy and effectiveness
- Developing subordinates through training and delegating responsibilities with proper guidance
- Leading process safety activities, including HAZOP analysis, PSM (Process Safety Management), JSA (Job Safety analysis), and MOC (Management of Change) processes
- Proficient in operating and managing various utility systems, including zero liquid discharge plants, waste water treatment plants, high-pressure boilers, solid separation systems, water treatment plants, chillers, cooling towers, and Coal and fuel oil-based hot oil systems
- Conducting improvement studies and presenting budgets for the entire utility section, ensuring cost control and continuous improvement
Assistant Manager Operation and Maintenance
Bharat Aluminum Company
01.2007 - 01.2009
- Operation and maintenance of Rodding plant in Aluminum smelter
- Implemented a modification in one hydraulic machine to increase the effectiveness
Education
BE - Mechanical Engineering
Jadavpur University
India07.2007
Post graduate diploma - management and Entrepreneurship
Jadavpur University
IndiaAdvanced diploma - Industrial Safety
West Bengal Technical University
Skills
Budgeting
Timeline
Lead Utility Commissioning
Sasa Polyester Sanayi AS
03.2022 - Current
Utility Reliability Senior Manager
MCC PTA Private Limited (Formerly Mitsubishi)
01.2020 - 01.2022
Senior Manager Utility Operation and Projects
MCC PTA Private Limited (Formerly Mitsubishi) Chemical Corporation
01.2009 - 01.2020
Assistant Manager Operation and Maintenance
Bharat Aluminum Company
01.2007 - 01.2009
Advanced diploma - Industrial Safety
West Bengal Technical University
BE - Mechanical Engineering
Jadavpur University
Post graduate diploma - management and Entrepreneurship
Jadavpur University
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