Playing basketball, Watch football mach, Tracking,
Serkan Helvaci
Production Manager
Bursa
Summary
Collaborative leader with dedication to partnering with coworkers to promote engaged, empowering work culture. Documented strengths in building and maintaining relationships with diverse range of stakeholders in dynamic, fast-paced settings.
Talented Manager with expert team leadership, planning, and organizational skills built during successful career. Smoothly equip employees to independently handle daily functions and meet customer needs. Diligent trainer and mentor with exceptional management abilities and results-driven approach.
Overview
14
14
years of professional experience
4
4
years of post-secondary education
2
2
Languages
Work History
PRODUCTION AND PLANING MANAGER
PCMA AUTOMOTIVE (STELLANTIS)
01.2022 - Current
- Management of production team ( 4 White collar+95operator+6 team leader injection expert+5 shift responsible)
- Provides planning and realization of production programs in accordance with customer requests.
- Prepares the work schedule in accordance with the production schedule
- Manage unplanned and critical situations (lack of materials, changes in customer requests, etc.)
- Participates in new product startup.
- Prepares the production unit budget.
- Supports the pre-acceptance and participate new production vehicles.
- Coordinates planned maintenance and fault maintenance activities.
- Performs activities that develop techniques to improve the process.
- To be part of engineering change issue and manage production activities
- Together with the Quality and Engineering Managements, participates in corrective action planning studies to eliminate quality problems caused by production
- Maintained professional, organized, and safe environment for employees and patrons.
- Developed and implemented business strategies to achieve business goals and stay competitive.
- Controlled costs to keep business operating within budget and increase profits.
- Managed and motivated employees to be productive and engaged in work.
- Improved safety procedures to create safe working conditions for workers.
- Planned and budgeted accurately to provide business with resources needed to operate smoothly.
- Established performance goals for employees and provided feedback on methods for reaching those milestones.
- Established team priorities, maintained schedules and monitored performance.
PRODUCTION EXECUTIVE
FARAERO&FARFORM AUTOMOTİVE (FARPLAS)
09.2019 - 12.2021
- To be responsible for the technical and administrative operations of the lines of Plastic thermoforming, CNC and robot cutting, plastic injection, plastic extrusion machine
- Management of production team(3 engineer+90 operator+1 production expert+3 shift responsible) -Leading process improvement actions.( scrap, cycle time improvement etc..)
- To ensure coordination with other support department.
- Analysis of daily OEE and scrap result.
- Leading the mold and fixture commissioning actions in new projects.
- Management of mold maintenance team (3 tool expert+1 mold shop responsible)
- Leading and adapting production unit digitalization studies (MES)
- Inspection of TS 16949 requirements at the production site.
- Ensuring that employees work according to safety rules
- Control of planned and actual production values
- Standardized production procedures, job roles, and quality assurance guidelines.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Monitored team budgets to keep projects on task and avoid waste.
- Estimated labor requirements to support anticipated workload.
- Monitored daily and weekly key performance indicators to maintain on-track status.
- Collaborated with other leaders and executives to direct workflow and support operations.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
PRODUCTION AND MAINTANENCE MANAGER
ETKA D AUTOMOTİVE
08.2018 - 08.2019
- Management of production team(60 operator+4 injection expert+3 shift responsible) -Management of mold maintenance team (3 tool expert+1 mold shop responsible)
- Management of machine maintenance team(2 maintenance operator+1 maintenance responsible)
- Analysis of daily OEE and scrap result with daily production reports.
- Ensuring compliance with production plan and timely ordering of orders
- Control of production plan to check match of tool and machine.
- Organizing workforce according to absenteeism and production plan.
- Present the necessary machinery and equipment investments to the top management.
- Inspection of TS 16949 requirements at the production site.
- Ensuring that employees work according to safety rules.
- Daily evaluation of production performance and prepare action plan.
- Monitoring compliance of preventive and predictive maintenance (mold and machine) plans.
- To participate actively in customer audits together with quality team and to make necessary preparations
- Maximized performance by monitoring daily activities and mentoring team members.
- Planned and budgeted accurately to provide business with resources needed to operate smoothly.
- Controlled costs to keep business operating within budget and increase profits.
- Successfully managed budgets and allocated resources to maximize productivity and profitability.
PRODUCTION MANAGER
BALAP AUTOMOTİVE
05.2017 - 08.2018
- Management of production team (105 operator+5 injection expert+3 shift responsible).
- Management of mold maintenance team (5 tool expert+1 mold shop responsible) -Management of machine maintenance team (3 maintenance operator+1 maintenance responsible).
- Management of continues improvement team and monitoring of productivity action.(3 continues improvement engineer)
- Control of time analysis by improvement continues team and check action.
- Analysis of labour lose and scrap with daily production reports. -Analysis of daily OEE result.
- Setting and following shift order.
- Organizing workforce according to absenteeism and production plan -Control of planned and actual production values.
- Present the necessary machinery and equipment investments to the top management.
- Inspection of TS 16949 requirements at the production site.
- Ensuring that employees work according to safety rules.
- Daily evaluation of production performance and prepare action plan.
- Monitoring compliance of preventive and predictive maintenance (mold and machine) plans.
- To participate actively in customer audits together with quality team and to make necessary preparations.
- Prepare and manage production budget.
- Participate management team meeting and present production KPI.
- Prepare development plan for production white colar member and coaching them
- Resolved issues quickly to maintain productivity goals.
- Managed internal operational standards and productivity targets.
- Estimated labor requirements to support anticipated workload.
- Coordinated with other departments to align production with customer requirements.
PROCESS METHOD AND PRODUCTIVITY ENGINEER
FAURECIA AUTOMOTIVE
03.2013 - 05.2017
- Participate plastic injection mold trial and prepare reports about molds problem.
- Organize trial to decrease plastic injection tool cycle time and reach best part quality result with min cycle time.
- Make trial for alternative raw material and manage all quality test.
- Manage all productivity actions for plant.
- Participate assembly fixture and pokayoke final control and prepare evaluation reports.
- Revision and improve of serial assembly production fixtures.
- Providing time and space gain with layout optimizations on assembly lines.
- Capacity calculation of assembly lines according to customer tact time
- Workload calculation according to customer tact time and calculate bottleneck.
- Manage engineering change actions and get approval serial production.
- Optimization ultrasonic and vibration machine cycle time and solve quality problems.
- Make trial about new process and operation and adapt them to assembly line.
- Define action plan for customer complaint and ensure realization of these actions
- Prepared action plans for problematic processes and assets.
- Wrote, reviewed and edited technical document in accordance with template requirements.
PRODUCTION ENGİNEER
MAGNETI MARELLI MAKO
04.2010 - 03.2013
- Manage IMM production team (3 shift responsible+6 injection expert+39 opertors).
- Inspection daily 5S activities and prepare action list.
- Monitoring of autonomous maintenance plans.
- Monitoring daily PPM result and present this result to prodution manager with action plan.
- Analysis daily OEE result to present daily plant meeting.
- Participate new Project mold trials and prepare report.
- Prepare shift organization according to production plan.
- Prepare operator polyvalence and organize training plan.
- Solve production or quality improvement issues with kaizen and present it to management member.
- Join WCM activities and be member of AM and WO pillar
- Performed root cause analysis and implemented corrective actions.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Trained team on best practices to optimize production and improve quality.
Education
MECHANICAL ENGINEER - Engineering Mechanics
ESKİŞEHİR OSMANGAZİ UNIVERSTY
09.2004 - 05.2008
Skills
Microsoft Office
Military Status
DONE, 07/31/09
Additional Education Certificates
- MSA(Measurement Systems Analysis) - 10 HOURS
- SPC(Statistical Process Control) - 10 HOURS
- ANQP - 10 HOURS
- PPAP - 20 HOURS
- IATF: 16949 Automotive Quality Management System - 20 HOURS
- Lean Engineer training program(TPM,Cell management.. Etc) - 4 Days
Personal Information
- Date of Birth: 01/13/85
- Driving License: B
- Marital Status: MARRIED
Interests
Timeline
PRODUCTION AND PLANING MANAGER
PCMA AUTOMOTIVE (STELLANTIS)
01.2022 - Current
PRODUCTION EXECUTIVE
FARAERO&FARFORM AUTOMOTİVE (FARPLAS)
09.2019 - 12.2021
PRODUCTION AND MAINTANENCE MANAGER
ETKA D AUTOMOTİVE
08.2018 - 08.2019
PRODUCTION MANAGER
BALAP AUTOMOTİVE
05.2017 - 08.2018
PROCESS METHOD AND PRODUCTIVITY ENGINEER
FAURECIA AUTOMOTIVE
03.2013 - 05.2017
PRODUCTION ENGİNEER
MAGNETI MARELLI MAKO
04.2010 - 03.2013
MECHANICAL ENGINEER - Engineering Mechanics
ESKİŞEHİR OSMANGAZİ UNIVERSTY
09.2004 - 05.2008