Prabhu Venkataramani
Adana
Summary
Process and Commissioning with Operation experience of 20 years in Petrochemical plants and willing to work on the challenging missions and critical tasks, which offer potential growth and development through the spirit of teamwork.
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
Overview
21
21
years of professional experience
Work History
Sr. Manager
M/s. SASA Polyester Sanayi.A. S.
04.2022 - Current
- Currently performing duties as a Shift In charge (Operations), First Single Largest Stream Purified Terephthalic Acid Plant (Koch Technologies) having Capacity 1.75 MTPA SASA Polyester, Petrochemical Division, Adana, Turkey.
- Shift Incharge Purified Terephthalic Acid Plant for maintaining safety, production and maintenance of all the process equipment’s and personnel in the unit.
- Actively involved in the Pre Commissioning & Commissioning activities of SASA PTA Plant.
- Reviewed Piping & Instrumentation diagrams (P&IDs), Process Flow Diagrams (PFDs) and detailed component drawings of Process Plant equipment.
- Team Leader of Whole DCS and ESD FAT. Schneider Foxboro DCS (ECO Structure Platform).
- Team Leader of CTA and PTA Rotary Pressure Filter FAT-DCS, SAT, Precommissioning and Commissioning DCS and Field Operations. Supplied by Andritz.
- Team Leader of Chemical Cleaning and Steam blowing of Whole Steam Network
- Actively involved in Utilities Units Precommissioning and commissioning Cooling Tower, DM water Plant, PSA ( N2 Plant), H2 Plant ( NG based Catalytic Reformer Plant). Nitrogen Vaporizers and Tank Farm.
- Involved in implementation of Process Safety Management modules by DuPont Safety Consultants.
- Well acculturated to working in and for a safe work culture, also well versed with ISO recommended HSE&F practices and procedures.
- Plant: 1.75 MMTPA Purified Teraphthalic Acid (PTA - P8 ++ by KTS)
Deputy General Manager
M/s. RELIANCE INDUSTRIES LTD
06.2014 - 02.2022
- Performed duty as a Production Manager (Operations), Purified Teraphthalic Acid (PTA-6) having Capacity 1.35 MTPA Reliance Industries, Petrochemical Division, Dahej, Bharuch, Gujarat.
- Production Manager Purified Teraphthalic Acid Plant for maintaining safety, production and maintenance of all the process equipment’s and personnel in the unit.
- Actively involved in the Pre Commissioning & Commissioning activities of the PTA 5 & 6 Plant Dahej, Gujarat.
- Well familiar with Piping & Instrumentation diagrams (P&IDs), Process Flow Diagrams (PFDs) and detailed component drawings of Process Plant equipment.
- Competent with PTA Unit process and the related Planning, Production, Process Controls, Maintenance and Safety procedures and protocols.
- Involved in Debottlenecking and capacity increasing for the Plant.
- Involved in implementation of Process Safety Management modules introduced by DuPont Safety Consultants at RIL’s Dahej, Petrochemical Complex to improve safety management and practices.
- Well acculturated to working in and for a safe work culture, also well versed with ISO recommended HSE&F practices and procedures.
- Plant: Purified Teraphthalic Acid (PTA-6)
Dy. Manager
M/s. AMNS Steel Ltd
10.2004 - 06.2014
- I had commissioned 5000KL/HR Acid Regeneration Plant ESTL Hazira.
- I have handled safe operation of process equipment’s as follows:
- Heater operation, Stripper, High Pressure Scrubber, Fractionator , Steam Generation, Centrifugal-Multistage- compressor
- Distillation column & Steam Stripper Column.
- Hot liquid handling Pumps.
- Emergency handling like as Power failure, Hydrogen Plant trip or Hydrogen failure, Cooling Water Supply/Return failure, High pressure Steam failure, Any major leak in high pressure system emergency , Storage Feed pump failure and Major fire in plant.
- I had experience of following Pre-Commissioning and commissioning activities:
- Review of the plant PFD’s / P&ID’s / Equipment data sheet / isometric drawings.
- Coordination with vendors and contractors.
- Involved in preparation of hydrotest loops in coordination with Project group.
- Involved in inspection and installation of Column internals along with Process and Inspection Group.
- Involved in preparation of flushing plan for smooth commissioning of the Plant.
- Involved in preparation of Standard Operating Procedures for the Plant operation and commissioning.
- Standard line & vessel cleaning (air/steam blowing, water/oil flushing).
- Air/nitrogen drying.
- Chemical cleaning
- Mechanical cleaning.
- Test runs of non-critical rotating equipment.
- Tightness test.
- Plant: Acid Regeneration Plant (ARP)
Education
Diploma - Industrial safety
Annamalai University of Tamilnadu
01.2010
Diploma - Chemical Engineering
PMC College of technology Hosur
01.2003
H.S.C. - undefined
TNSEB board Tamilnadu
01.2001
Skills
- Efficient process execution
- Experience in pre-commissioning and commissioning processes
- Technical drawing interpretation
- Mechanical drawing expertise
- Development of flushing plan P&ID markup
- P&ID system markup for leak detection
- Strong verbal and written communication
- Quickly adjusts to new environments
- Efficient team leadership
- Effective interpersonal skills
- Effective problem-solving skills
- Quality-focused
- Strong problem-solving ability
- Effective organizational skills
- Skilled in using Microsoft Office tools
- Basic SAP proficiency
Hobbies and Interests
Listening music
Training
- Actively Participated as member and leader in HAZOP study during Project initial stage SASA PTA Plant.
- Reviewed and Commissioned Fire House and Network of SASA PTA Plant.
Disclaimer
I V Prabhu, hereby confirm that the above-furnished details are true and correct to the best of my knowledge. Date: 2025-05-25 Place: Adana ( Turkey )
Areas of Interest
- Process Engineer
- Process operations
- Projects Pre Commissioning & Commissioning
Timeline
Sr. Manager
M/s. SASA Polyester Sanayi.A. S.
04.2022 - Current
Deputy General Manager
M/s. RELIANCE INDUSTRIES LTD
06.2014 - 02.2022
Dy. Manager
M/s. AMNS Steel Ltd
10.2004 - 06.2014
Diploma - Chemical Engineering
PMC College of technology Hosur
H.S.C. - undefined
TNSEB board Tamilnadu
Diploma - Industrial safety
Annamalai University of Tamilnadu