As a mechanical engineer, my experience has led me to specialize in lean manufacturing. Over the years, I have developed innovative solutions to enhance efficiency and reduce costs across various industries. By successfully implementing lean manufacturing principles, I optimized production processes and maximized resource utilization. I have attended international fairs and events in Bulgaria, Germany, South Korea, Saudi Arabia, and Poland, staying up-to-date with the latest industry developments. These experiences have enabled me to create competitive solutions on a global scale and to enhance my ability to work in diverse cultural settings. Throughout my career, I have taken on leadership roles in projects by combining my technical expertise with hands-on field experience. While delivering innovative engineering solutions, I have prioritized working in harmony with teams and continuously improving business processes.
Hi, I’m
Ozhan Kip
Kayseri
Summary
Education
Gaziantep Gaziantep
Bachelor of Science from Mechanical Engineering
09.1996 - 10.2001
University Overview
AnadoluOpen Education
Associate of Science from Foreign Trade
09.2014 - 06.2016
University Overview
- Honoree of [Honor Name] High Honor Certificate
- 4 GPA:3,68
University Of AnadoluOpen Education
Bachelor of Science from International Trade And Logistics
09.2016 - 06.2020
University Overview
- Honoree of [Honor Name] High Honor Certificate
- 4 GPA:3,84
AnadoluOpen Education
Associate of Science from Capital Markets
06.2020 - 05.2022
University Overview
- Honoree of [Honor Name]High Honor Certificate
- 4 GPA 3,6
ErciyesTURKEY
Master of Science from Materials Science And Engineering
06.2023 - Current
University Overview
Accomplishments
Accomplishments
- 2 megawatt solar energy central installation and project design
- Identify and eliminate the causes of production losses
- Final product transfer line kaizen
- Create Different Production Cells
- 7 Missing
- Transport
- Inventory
- Motion
- Over Processing
- Over Production
- 7M Problem solving technique
- Management
- Material
- Medium
- Method
- Man
- Machine
- Measurability
- Industrial Staple Line Kaizen
- SWIP Analysis and Line Balancing
- Product Boxing Kaizen
- Ergonomics Load Handling and Lifting.
- Conveyor Transportation of All Products.
- Calculating and eliminating the costs of production losses.
- Optimization of Main Inputs and 32% material savings
- Reduction of Transition Time and walkways in production.
- Faulty processes, excess labor and unnecessary stocks
- Rework.
- Principles of lean production.
- Integrated Management System Installation.
- TPM Setup
- Pressure vessel test line kaizen.
- OEA
- Total Plant Efficiency Calculation.
- This resume was downloaded by the account holder
- Sheet Metal Landfill Kaizen.
- Sheet metal cutting slitting line kaizen.
- Economizer
- Acid Bath Revised
- Manufacture of acid boilers made of chromium from plastic.
- Prevent job loss and maintenance labor
- Social Media links:
https://www.linkedin.com/in/%C3%B6zhan-kip-914991222/
Work History
Kemerli Metal
Factory Manager
07.2017 - 01.2025
Job overview
- Developed and maintained a safe working environment by enforcing strict safety policies and procedures.
- Enhanced factory efficiency by implementing lean manufacturing principles and optimizing production processes.
- Trained and developed staff members, enhancing overall workforce competency and productivity levels.
- Achieved on-time delivery of products by closely monitoring production schedules and coordinating with various departments.
- Conducted root cause analyses of production issues to identify areas requiring corrective action or continuous improvement efforts.
- Coordinated with suppliers to ensure timely delivery of raw materials, reducing lead times for production orders.
- Communicated factory operational needs, objectives and performance standards with senior management and earned full upper management support.
- Facilitated open communication between all factory departments, leading to increased collaboration and more efficient problemsolving.
- Boosted employee morale by fostering a positive work culture, promoting open communication, and recognizing outstanding performance.
- Created and delivered manufacturing labor cost and price input for customer quote reviews.
- Collaborated with sales and marketing teams to align production goals with market demands, increasing revenue potential.
- Led productive, motivated and loyal manufacturing team and generated factory-wide customer focus and pride in workmanship.
- Managed budgets and resources effectively, ensuring optimal utilization of financial assets within the facility.
- Analyzed production data and prepared reports for senior management.
- Trained in and implemented emergency response procedures to protect team members and property.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
Özgün Metal
Lean Consultant
07.2016 - 04.2017
Job overview
- Managed change effectively through clear communication channels, promoting buy-in and support from stakeholders at all levels of the organization.
- Trained team members on lean principles and tools, fostering a culture of continuous learning and improvement.
- Implemented visual management techniques for enhanced communication and streamlined decision-making processes.
- Conducted value stream mapping exercises to identify areas for improvement in material flow and information systems.
- Mentored employees on the effective use of problem-solving tools such as root cause analysis and 5 Whys methodology.
- Enhanced operational efficiency by implementing Lean principles and techniques in various projects.
- Introduced standardized work procedures leading to consistent results across departments.
- Championed visual management systems fostering clear communication within teams.
- Promoted employee involvement through kaizen events which led to increased innovation.
- Conducted value stream mapping exercises, identifying areas for improvement and optimization.
- Led cross-functional teams to achieve desired results using Lean tools and techniques.
- Managed change effectively throughout projects, ensuring smooth transition with minimal disruption to operations.
- Streamlined workflows by eliminating non-value-added activities resulting in reduced lead times.
- Developed customized Lean training materials to facilitate knowledge transfer among team members.
- Collaborated with stakeholders to identify process bottlenecks and develop actionable solutions.
- Assisted clients in establishing a sustainable Lean culture that promotes continuous improvement mindset among employees.
- Evaluated current processes, recommended improvements, and facilitated the implementation of best practices in line with Lean philosophy.
- Supported continuous improvement culture by conducting regular Gemba walks and engaging employees at all levels of the organization.
- Presented findings and recommendations to senior management for strategic decision-making purposes based on project outcomes.
- Implemented Kanban systems resulting in better inventory control, lower costs, and improved customer service.
- Optimized resource utilization by analyzing data trends, identifying inefficiencies, and implementing corrective actions.
- Improved client satisfaction by providing hands-on support during their Lean transformation journey.
- Reduced waste and improved productivity for clients through the application of Lean methodologies.
- Evaluated current processes to develop improvement plans.
- Gathered, documented, and modeled data to assess business trends.
- Produced detailed and relevant reports for use in making business decisions.
- Compiled research data and gave professional presentations highlighting finds and recommended optimizations.
- Reviewed internal systems and organized training plans to address areas in need of improvement.
- Evaluated diverse organizational systems to identify workflow, communication, and resource utilization issues.
- Conducted thorough reviews of operations to devise and deploy improvement strategies.
- Restructured procedures through coordination with compliance director to create and execute projects.
- Leveraged on-site observation and personal interviews to identify team and individual strengths.
Ezinç Metal
Lean Coordinator
05.2008 - 06.2016
Job overview
- Promoted employee engagement by involving staff in problem-solving activities related to their daily work tasks.
- Coordinated cross-functional teams to identify areas for process improvement and implement changes.
- Standardized work instructions across multiple departments, ensuring consistent application of best practices throughout the organization.
- Trained team members on lean principles and tools, fostering a culture of continuous learning and improvement.
- Sourced, vetted and managed vendors needed to accomplish project goals.
- Implemented root cause analysis techniques to address recurring issues, preventing future occurrences.
- Monitored progress toward performance targets through regular audits and reporting mechanisms.
- Led 5S initiatives to maintain a clean, organized work environment for increased productivity.
- Developed and implemented project plans and budgets to ensure successful execution.
- Evaluated current state processes against best practices, identifying gaps and recommending improvements.
- Collaborated with management to develop strategic plans focused on lean transformation objectives.
- Implemented visual management techniques for enhanced communication and streamlined decision-making processes.
- Facilitated kaizen events for continuous improvement efforts, involving employees at all levels of the organization.
- Maintained open communication by presenting regular updates on project status to customers.
- Streamlined production processes by implementing lean principles and reducing waste.
- Facilitated workshops to collect project requirements and user feedback.
- Developed strong relationships with suppliers, improving communication and reducing supply chain inefficiencies.
- Tracked project and team member performance closely to quickly intervene in mistakes or delays.
- Verified quality of deliverables and conformance to specifications before submitting to clients.
- Managed change effectively through clear communication channels, promoting buy-in and support from stakeholders at all levels of the organization.
- Reduced lead times by optimizing workflow, increasing flexibility, and eliminating bottlenecks.
- Monitored project progress, identified risks and took corrective action as needed.
- Conducted value stream mapping exercises to identify areas for improvement in material flow and information systems.
Eskay
Production Manager
02.2005 - 10.2007
Job overview
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
CEHA
Engineer
11.2001 - 12.2004
Job overview
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Reported variance reports for production orders.
- Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
Timeline
Erciyes
Master of Science from Materials Science And Engineering
06.2023 - Current
Anadolu
Associate of Science from Capital Markets
06.2020 - 05.2022
Factory Manager
Kemerli Metal
07.2017 - 01.2025
University Of Anadolu
Bachelor of Science from International Trade And Logistics
09.2016 - 06.2020
Lean Consultant
Özgün Metal
07.2016 - 04.2017
Anadolu
Associate of Science from Foreign Trade
09.2014 - 06.2016
Lean Coordinator
Ezinç Metal
05.2008 - 06.2016
Production Manager
Eskay
02.2005 - 10.2007
Engineer
CEHA
11.2001 - 12.2004
Gaziantep
Bachelor of Science from Mechanical Engineering
09.1996 - 10.2001
Skills
- Manufacturing technologies
- Machine operation
- Industrial safety
- Waste minimization
- Manufacturing operations
- Operations management
- Mentoring and training
- Facility management
- Production planning
- ISO standards
- Production reporting
- Cost reduction
- Environmental compliance
- Lean manufacturing
- Energy efficiency
- Workforce scheduling
- Cost control programs
- Team work
- Team work and collaboration
- Problem-solving
- Time management
- Attention to detail
- Problem-solving abilities
- Multitasking
- Multitasking Abilities
- Reliability
- Excellent communication
- Troubleshooting skills
- Organizational skills
- Team collaboration
- Team leadership
- Effective communication
- Adaptability and flexibility
- Verbal and written communication
- Decision-making
- Production problem resolution
- Safety assessment
- Strategic thinker
- Operational efficiency
- Operating budgets
- Inventory and stocking
- Team management
- Quality control management
- Team building
- Labor management
- Health and safety compliance
- Task prioritization
- Safety management
- Maintenance planning
- Equipment operation
- Product quality assurance
- Interpersonal skills
- Process planning
- Analytical thinking
- Product planning
- Plant maintenance
- Documentation
- Goal setting
- Production reports maintenance
- Risk assessment
- Team development
- Interpersonal communication
- Quality control
- Strategic planning
- New process development
- Staff training
- Production order review
- Employee hiring
- Maintenance scheduling
- Team Training
- Quality assurance
- Production control
- System maintenance
- Project management
- Technical understanding
- Performance monitoring
Work Preference
Work Type
Contract WorkFull TimeLocation Preference
On-SiteRemoteImportant To Me
Career advancementWork-life balanceCompany CulturePaid time offPersonal development programsTeam Building / Company RetreatsStock Options / Equity / Profit SharingAvailability
See my work availability
Not Available
Available
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Languages
English
Upper intermediate (B2)
Quote
Every problem is a gift—without problems we would not grow.
Certification
- Class A occupational safety certificate
- Greenhouse Gas Emission CalculationTSE 14064-1
- Preparation For Green Transformation İn İndustry
- Master Instructor Certificate
- Basic Expert Witness Training
- Caliper and Micrometer Verification
- TSE ISO 9001 Basic Training
- TSE 14001 Basic Training
- TSE 45001 Basic Training
- TSE 45001 Documentation
- TSE ISO 9001 Internal Audit
- TSE ISO 45001 Internal Audit
- TSE 14001 Internal Audit
- Communication and Effective Leadership
- Authorization Certificate for Conversion of Industrial and Large-Scale Consumption Facilities to Natural Gas
- Training and Trainers
- Preparation Explosion Protection Documents
- Lean Production Principles
- 5S
- Level 2 Visual Inspection and Reporting
- Class A Occupational Safety Specialist
- Safe and Efficient Use Of Grinding and Cutting
- MIG/MAG Basic Training
- First Aid Certificate
- Enamel Application Process Training
- Basic of Solid Works
- Basic Paint Applications
- TigWelding Training
- Stress Management and Controls
- Effective Communication
- Basic Welding Training
- Calibration Training
Overview
1
CERTİCATE
2
LEAN PRODUCTIN
3
A SAFE WORKING ENVIRONMENT
23
years of professional experience
14
years of post-secondary education
1
Certificate
Interests
Interests
Traveling Abroad
Trip
Trip
Germany-Frankfurt Energy Fair- 2010
Bulgaria (Customer visit)-2012
Germany-Dusseldorf Machine Fair-2018
Germany-Dusseldorf Machine Fair-2022
Saudi Arabia-Riyadh Building Fair-2024
Poland-Warsaw Furniture Fair-2024
South Korea-Seoul Facility Review-2024
Germany-Munich - Construction Fair-2025