Lean Manufacturing, industry 50
M. Murat Alev
PLANT PRODUCTION MANAGER
Karsiyaka
Summary
My mission is to reveal my vision on the path to leadership and success, to make a difference by managing changes and to achieve success by encouraging people to think about the unthinkable. In addition to my technical identity, I am an instructor at Bilge Academy. Lean production (Muda, 6S, Kaizen, VSM, Jit, Kanban,,,, etc.), Quality awareness, ISO 9001:2015, FMEA, Problem solving techniques, MSA... are my main specialties and the trainings I provide.
Overview
17
17
years of professional experience
7
7
years of post-secondary education
6
6
Certifications
2
2
Languages
Work History
Plant Production Manager
Nesan Automotive
06.2023 - Current
- Company Overview: Automotive Industry,
- I undertake factory management, ( approximately 350 blue and white collar )
- production team management, and maintenance team management duties.
- Production Processes ; machining, plastic injection, metal injection, Mig welding, universal machines, electronic card assembly, assembly, coating ( gold, silver, nickel..etc. )
Technical Trainer - Consultant
Bilge MYM Training and Consultancy
01.2023 - Current
- Company Overview: Education Department
- I provide training to companies on 5S, Kaizen/continuous improvement, muda, welding methods, manufacturing methods, quality awareness, iso9001, IATF16949.
- Developed customized learning plans for employees at different skill levels, ensuring optimal knowledge retention and skill development.
Technical Trainer - Consultant
Aegean Dynamics Electric Motors Corp.
01.2023 - 12.2023
- Company Overview: Electric Motor Manufacturer
- Production methods, product design and development
Production Manager
Enko Electronic Control Systems
01.2021 - 01.2023
- Company Overview: Electronic Card Systems Industry
- I worked as a production manager at ENKO Control Systems Inc., which produces PCB cards and control systems.
- I carry out SMD assembly, electronic assembly, polyurethane casting, conformal coating, IC/FC test processes with my team of blue-collar and white-collar workers ( total 250 working staff )
- By transferring my experiences in different sectors to my team, we made rapid progress in lean production applications (6S, Kaizen, A3 Kaizen, SMED).
- I design and produce fixtures using my CNC vertical machining and lathe machines in the machining processes.
Technical Operations Coordinator
JOST Automotive
01.2019 - 01.2021
- Company Overview: Automotive Industry
- During the first 5 months, I served as quality assurance manager and production manager at the same time.
- ISO9001; 14001; OHSAS18001 recertification process has been successfully completed.
- Works within the scope of the quality management system, installation and commissioning of "QDMS", installation and commissioning of "BOYS" system have been provided.
- As in my previous experiences, I was responsible for the management of the blue-collar and white-collar team ( totally 55 workers ).
- Sorumluluğumdaki makine parkuru ve prosesler; lazer kesim, punch, abkant büküm, press büküm, talaşlı imalat, toz ve yaş boyahane, aliminyum ve paslanmaz kaynak, montaj, mig/mag ve argon kaynak prosesleridir.
- The machinery and processes under my responsibility are laser cutting, punching, press bending, machining, powder and wet paint shop, aluminum and stainless welding, assembly, mig/mag and argon welding processes.
Production Manager
Dikkan Valves Corp.
07.2016 - 01.2019
- Company Overview: Marine Valves Manufacturer
- Due to the insufficiency of our current space, we have launched the new assembly plant start-up project and I am leading this project.
- Accordingly, the 2018 investment budget report was prepared by me
- I also presented reports to management, such as determining consumable expenses and reporting them as budgeted for the new year.
- Apart from these; managing, directing and managing a team of approximately 400 blue-collar and white-collar employees.
Manufacturing Manager
Fokker Elmo Turkey
05.2015 - 06.2016
- Company Overview: Aviation Industry
Deputy Manager of Production
MAHLE Engine and Piston Industry
03.2012 - 05.2015
- Company Overview: Automotive Industry
- I was responsible for quality and efficient production on CNC machines (122 CNC machines, lathes and vertical processes) in my machining lines.
- Assigning foremen according to the work schedule, leading the smed project, making arrangements to increase production efficiency (OEE), designing and implementing improvement projects, doing kaizens to increase operational efficiency (OV) of production lines, implementing and enforcing 5S in the factory.
Production Engineer
Inci Battery Corp.
09.2008 - 03.2012
- Company Overview: automotive industry
- To apply and enforce the Toyota Production System trainings i have received in my production.
- 90 blue collar employees management.
Education
Bachelor's Degree - Eng.Mechanical Engineering
Çukurova University
Adana, Turkey 05.2003 - 06.2008
Associate's Degree - Machine Technology
EGE University Technical Highschool
Izmir, Turkey 05.2001 - 08.2003
Skills
Autodesk
Autocad
Autodesk Inventor
CATIA
SOLIDWORKS
Windows Xp
SAP DB
ISO 14001
ISO 9001
PPAP
Spc (İstatistiksel Süreç Kontrolü)
Ansys
CNC
Hydraulic systems
AITF 16949
Welding Process
Mechanical Desktop
Pnömatik
SAP/MM
Machining Process
TPM ( Total Productive Maintenance)
Lean Manufacturing
Certification
PPAP-APQP-FMEA, KAL-MER, 03/01/10
Personal Information
- Age: 47
- Citizenship: Türkiye Republic
- Gender: Man
- Driving License: B
Military Service
Yapıldı
Interests
Sport
Chess
Languages
English
Advanced (C1)
Timeline
Plant Production Manager
Nesan Automotive
06.2023 - Current
Technical Trainer - Consultant
Bilge MYM Training and Consultancy
01.2023 - Current
Technical Trainer - Consultant
Aegean Dynamics Electric Motors Corp.
01.2023 - 12.2023
Production Manager
Enko Electronic Control Systems
01.2021 - 01.2023
Technical Operations Coordinator
JOST Automotive
01.2019 - 01.2021
Production Manager
Dikkan Valves Corp.
07.2016 - 01.2019
Manufacturing Manager
Fokker Elmo Turkey
05.2015 - 06.2016
Deputy Manager of Production
MAHLE Engine and Piston Industry
03.2012 - 05.2015
Production Engineer
Inci Battery Corp.
09.2008 - 03.2012
Bachelor's Degree - Eng.Mechanical Engineering
Çukurova University
05.2003 - 06.2008
Associate's Degree - Machine Technology
EGE University Technical Highschool
05.2001 - 08.2003