Mehmet İlker Yılmaz

• Providing technical consultancy for three companies.
• New Part Design (Expandable Polystyrene Custom Box, Pool Lamb Design, General Plastic Part Design).
• Mold Design (Expandable Polystyrene Custom Box Mold Design, Pool Lamb Plastic Part Injection
• Mold Design, General Plastic Injection Mold Design).
• Manufacturing (CNC Milling and CNC Turning).

• Planning and managing production processes effectively and efficiently. Organizing and optimizing conditions (material, equipment, personnel) necessary to achieve production goals.
• Carrying out continuous improvement activities to increase production capacity and efficiency.
• Ensuring production processes and products comply with AS 9100 quality standards.
• Establishing and implementing quality control procedures.
• Developing and implementing quality improvement programs.
• Managing the factory in accordance with occupational health and safety policies.
• Implementing environmental management systems and minimizing environmental impacts.
• Organizing occupational safety and environmental training and raising staff awareness.
• Effectively managing and motivating production teams.
• Conducting performance evaluations of team members and creating development plans.
• Organizing and implementing training and development programs.
• Ensuring defense and aviation projects are completed on time and within budget.
• Preparing, implementing, and monitoring project plans. Monitoring and controlling production costs.
• Developing and implementing costsaving strategies.

• Managing all factorywide operational work within budget constraints set by the General Director and in accordance with the General Director's instructions.
• Proposing production capacity increase and costsaving projects, determining actions within the scope of the Project, and implementing and monitoring actions.
• Determining and implementing actions for design verification activities within the scope of new product projects.
• Monitoring and implementing necessary actions to increase production capacity.
• Monitoring and implementing necessary actions for process improvement activities to reduce wastage rates.
• Managing production in line with monthly and annual targets.
• Providing solutions to manufacturing problems.
• Managing white and bluecollar staff.
• Ensuring planning, production, and purchasing departments work in line with targets.
• Designing jigs and apparatuses for production standardization.

• Teaching CAD (modeling, assembly, and drafting) and CAM modules (3/4/5axis milling (indexed and simultaneous), turning machines with C and Y axes, 5axis turning centers, and twin spindles) in Siemens NX.
• Moldwizard module of Siemens NX.

• Designing new products (automatic/manual paper towel machines, automatic/manual foam machines, and aroma diffusers) using Siemens NX and QFD&FMEA.
• Member of the team determining and implementing necessary actions for process improvement activities to reduce wastage rates.
• Member of the team solving manufacturing problems.
• Solving product quality problems and customer complaints with the Quality Team using the 8D method.
• Designing, performing, and documenting all life tests of products, performance tests (odorizing, foaming, etc.), and component tests for approving new/alternative ones.

• Creating 3D data in line with technical drawings and samples.
• Designing plastic injection molds (preform, cap, handles) and blow molds (bottle, jar).
• Designing PET blowing machines including 4 robots with 8 axes. Programming CAM machines, including 3/4/5axis milling (indexed and simultaneous), turning machines with C and Y axes, 5axis turning centers, and twin spindle.
• Preparing raw material lists for production and ordering them.
• Being part of the Installation/assembly team Huge Plastic Injection Machine and Mold (Husky Hypet400).

Mold Design & Development:

• Create detailed 3D models of plastic injection molds using Siemens NX
• Design multi-cavity molds, hot runner systems, and complex ejection mechanisms
• Perform DFM (Design for Manufacturing) analysis to optimize mold functionality
• CAM operations and Machining of Mold Parts