İlay Karşıcı Kulu

KKL BLDC (2021-2022), MRA2 GEN2 (2022-2023), MEB GEN2 (2022-2023), Line Adaptation

• Objective: To make the KKL BLDC suitable for production by modifying the existing line.
• Conducted design reviews with R&D.
• Managed resources and budgets.
• Created and modified FMEA, Work Instructions, and SOPs.
• Defined, planned, and coordinated the implementation of new processes and equipment.
• Completed line feasibility studies.
• Collaborated with suppliers for line modifications.
• Managed production of PV parts and prepared industrial planning.
• Conducted capacity analysis for new projects.
• Prepared first-level maintenance instructions and completed blower line, balancing machines, and blower EOLT acceptance (including calculation of Cp-Cpk, MSA masters).
• Prepared FDPR reports and created ECRs.
• Implemented cycle time improvements for each station in the production line.
• Streamlined workflow processes, resulting in decreased lead times and increased customer satisfaction.
• Created product references in SAP.
• Achievements: Project closure on time and achieved a 60% profit in line adaptation by working with local suppliers.
• Fostered a culture of continuous improvement within the organization through employee engagement initiatives such as Kaizen events or Six Sigma projects.

NCAR BLDC L4 New Line (2023-Ongoing)

• Objective: Establishment of a new production line (MOTOR+BLOWER+ROTOR+STATOR+Blower Balance+Blower EOLT lines).
• Participated in design reviews with suppliers.
• Prepared industrial planning and created product references in SAP.
• Conducted POC (Proof of Concept) and mockup studies.
• Performed MOST (Maynard Operation Sequence Technique) cycle time studies.
• Created a supplier choice matrix and managed line acceptance at suppliers’ plants (India and France).
• Achieved acceptance for rotor, motor, blower lines, and balance machines for SAD and MEB GEN2, as well as blower EOLT machines for SAD and BASELINE3.
• Assisted in facility layout planning with a focus on maximizing space utilization and workflow optimization.
• Prepared FDPR reports and created/modifying FMEA, Work Instructions, SOPs, and SOCO (Start of Continuous Operation).
• Ensured safety compliance by enforcing company policies, conducting audits, and providing necessary training to staff members.
• Successfully managed multiple projects simultaneously while adhering to strict deadlines and budget constraints.
• Developed technical specifications for supplier sharing.

VOLVO BLDC Current Line Modification (2024-Ongoing)

• Objective: Modify the existing line to enable production of VOLVO BLDC.
• Conducting DFA (Design for Assembly) analysis.
• Participated in POC studies and design reviews with R&D.
• Managed resources and budgets.
• Created and modified FMEA, Work Instructions, and SOPs.
• Defined, planned, and coordinated the implementation of new processes and equipment