Hi, I’m
FIRUZE ATAY
Istanbul,34
Summary
Dedicated engineering professional with a proven track record of driving innovation and excellence in product development through collaboration with cross-functional teams. Experienced in optimizing product designs and implementing cost-effective solutions throughout the product life cycle, resulting in measurable improvements in efficiency and quality. Skilled in conducting risk analysis and leveraging ERP systems to streamline operations. Effective communicator and project manager, adept at leading initiatives from conceptualization to implementation while ensuring adherence to quality standards.
Overview
9
years of professional experience
Work History
GROUPE ATLANTIC
R&D Project Engineer
11.2022 - 08.2023
Job overview
- Conducted design studies and thermodynamics calculations for new product projects targeted at European markets.
- Prepared comprehensive direct material cost analyses for various projects, facilitating informed decision-making and budget planning.
- Led the transfer project of a wall-hung boiler line of Groupe Atlantic UK, resulting in a 30% reduction in material cost by design optimization and supplier relocation, and a 15% production lead time by redesigning the line.
- Developed Bills of Materials (BOMs) and maintained master data to ensure accurate and up-to-date documentation for efficient project execution.
- Created detailed specifications for both in-house produced and purchased components, optimizing procurement processes and ensuring product quality standards.
- Carried out a comprehensive component and function-based benchmark study of competitors to determine the positioning, costs, and targets of wall-hung and floor-standing condensing boiler products in both Turkish and European markets.
- Pioneered risk analysis sessions through the utilization of system structuring, function analysis, and FMEA tools, subsequently implementing effective mitigation strategies. This approach successfully minimized potential issues throughout the project lifecycle.
- Defined validation test plans and procedures, incorporating industry standards, risk analysis findings, and field reports to ensure product reliability and compliance.
- Guided the improvement and implementation of product engineering perspectives and initiated the engineering change management process to enhance product design and functionality. As a result, product design and validation processes were shortened by approximately 30%, with a 50% increase in technical drawing accuracy and product reliability.
- Initiated the integration of the ERP (Canias) system, streamlining business processes and enhancing operational efficiency across departments.
- Enhanced product quality by transitioning from manual welding to orbital TIG welding for tube-to-tube plate welding, resulting in a minimum 20% improvement in weld quality.
BOSCH HOME COMFORT GROUP
Mechanical Design Engineer
11.2017 - 08.2020
Job overview
- Led design processes in New Product Introduction and Improvement Projects adhering to national and international standards, customer expectations, cost targets, and production methods.
- Generated 3D models and technical drawings of components, modules, or products, ensuring compliance with requirements.
- Executed necessary engineering calculations to validate design concepts and ensure product performance.
- Utilized expertise in setting tolerances and applying GD&T principles to ensure precision and accuracy in product design and manufacturing processes.
- Collaborated with purchasing to conduct cost estimations and optimizations, facilitating feasibility studies for the projects.
- Applied Product Engineering and Technical Risk Analysis methods such as Requirement engineering, System Structuring, Function analysis, FAM, FMEA, and technical reviews to ensure product quality and safety.
- Prepared comprehensive technical specifications and Bills of Materials (BOMs) to guide manufacturing processes.
- Optimized designs for producibility through effective collaboration with suppliers and internal stakeholders.
- Planned, coordinated, and fabricated prototypes of designed parts, conducting validation tests to ensure compliance with specifications
- Implemented a modular design approach for the condensate discharge unit, resulting in significant cost savings of nearly 50% in unit part costs, as well as inventory and mold expenses.
- Developed conceptual product designs, organized benchmark studies, and conducted feasibility studies for the Condense 1200, positioned as one of Bosch's most price-competitive products. With this product, Bosch has significantly increased its market share in price-competitive markets such as Turkey.
- Led the design conceptualization, prototype development, decision matrix preparation, and presentation of findings to management for the High-Segment Product Project, which featured a modular structure customized for the DACHL market.
E.C.A. EMAS MAKINE SANAYI A.Ş
Product Development Engineer
10.2015 - 11.2017
Job overview
- Executed cost reduction, quality enhancement, and productivity improvement initiatives for existing products, resulting in a cost advantage of approximately %20 through design optimization, material changes, and alternative supplier studies.
- Led the Engineering Change Request (ECR) process, optimizing release and implementation procedures, thereby improving efficiency and enhancing product reliability.
- Analyzed customer complaints collaboratively with the Quality and After-Sales Service departments, utilizing problem-solving techniques such as QRQC and 8D. Implemented project actions promptly to address issues, resulting in a 50% enhancement in both product performance and customer satisfaction.
- Developed technical specifications for appliances, components, and materials, ensuring adherence to quality standards and regulatory requirements.
- Produced exploded drawings, spare part lists, and technical brochures, enhancing product documentation and support materials.
- Performed verification tests according to relevant standards, carefully evaluating test results to ensure product reliability and compliance.
- Took an active role throughout the integration process from NETSIS to SAP, encompassing conceptualization to system implementation. Leveraging a comprehensive understanding of ERP system functionalities in factory management, I directly managed the PP and MM modules within the R&D department.
BOSCH HOME COMFORT GROUP
Production Engineer (Fixed-term)
10.2014 - 10.2015
Job overview
- Oversaw daily operations and implemented lean methodologies to enhance efficiency in component production, specializing in fin-type heat exchangers, copper pipes, and plate heat exchangers.
- Managed quality issues, integrated new technologies, supervised spare parts management, developed work instructions, and utilized 3D scanning for production deviation analysis.
Education
Dokuz Eylul Universityİzmir, Turkey
Bachelor from Mechanical Engineering
01.2015
Skills
- NX Unigraphics
- SolidWorks
- AutoCAD
- Product Lifecycle Management (PLM)
- Teamcenter
- MS Office (Excel macro, data analysis)
- ERP, SAP (PP,MM Modules)
- Geometric Dimensioning and Tolerancing (GD&T)
- FMEA, Risk Analysis
- Design for Manufacturing
- Project Management
- MES Software
- Plastic & Sheet Metal Design and Tooling
- Prototyping
- Six Sigma Methodologies
- Problem-Solving, QRQC, 8D
Languages
Turkish
Native language
English
Advanced
C1
Software
NX Unigraphics
SolidWorks
AutoCAD
Teamcenter
Timeline
R&D Project Engineer
GROUPE ATLANTIC
11.2022 - 08.2023
Mechanical Design Engineer
BOSCH HOME COMFORT GROUP
11.2017 - 08.2020
Product Development Engineer
E.C.A. EMAS MAKINE SANAYI A.Ş
10.2015 - 11.2017
Production Engineer (Fixed-term)
BOSCH HOME COMFORT GROUP
10.2014 - 10.2015
Dokuz Eylul University
Bachelor from Mechanical Engineering