Ali Sincer
Leader Mechanical Design Engineer
Ankara
Summary
Results-driven Mechanical Design Engineer with 10 years of experience and training in engineering design creation. Leverages mechanical engineering techniques, drafting designs and industry best practices to consistently accomplish project goals. Determines feasibility, analyzes end-user experiences and assesses long-term objectives and costs when devising solutions. Talented in transforming detailed technical specifications into efficient, effective and quality designs. Collaborates well with teammates to complete technical projects on time and within budget.
Overview
10
10
years of professional experience
3
3
years of post-secondary education
2
2
Certifications
3
3
Languages
Work History
Leader System Installation Design Engineer
Turkish Aerospace
Ankara
05.2022 - Current
- Working in field of Aerospace Industry.
- Successfully led and executed design, development and delivery of ATA 42&46 secondary structures,prepared MBDs,Design Solutions. for Turkish Fighter Jet(TF-X).
- Leading small team in size of 4.
- Improved equipment efficiency by helping to sub-contractor in critical design phase for equipments of ATA Chapter 42&46.
- Prepared trade-off studies for avionic bay equipment density,space allocation and system installation scenarios.
- Prepared avionic bay space allocation studies and concept and detailed secondary structure designs for all equipment in avionic bay.
- Made System Installation Design Solutions for TF-X cockpit simulator.
- Worked with colleagues to create prototypes for designs and training materials.
- Identified team weak points and implemented corrective actions to resolve concerns.
- Led team by answering complex customer questions and mentoring personnel one-on-one.
- Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
- Maintained compliance with company policies, objectives, and communication goals.
- Created successful work schedules for each team member to maintain deadlines and fully staff shifts.
- Used 3dx CATIA to meet design specifications for functional prototypes.
- Conducted engineering studies on design for products, associated and subsystems components and structures.
- Drafted documentation detailing design requirements and technical specifications.
- Developed product designs with consideration for potential corrosion and wear.
- Brainstormed with product designers to implement and refine new manufacturing processes.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
- Selected sustainable production materials in alignment with client budget parameters.
Leader Mechanical Design Engineer
EHSİM Elektronik Harp Sistemleri Müh, Tic. A.Ş
Ankara
10.2017 - 05.2022
- Worked in field of defense industry as in EW Systems.
- Successfully led and executed design, development and delivery of projects each with team size of 4.
- Made thermal analysis of expandable RF decoy for lab test device.
- Made 100 thermal analysis on PCBs with their enclosures and developed cooling solutions for CMDS equipments like CCU,Sequencer Switch and expandable RF Decoy.
- Designed and analyzed on board attached heat sinks for PCB thermal solutions by using Ansys ICEPAK
- Made mechanical designs for CMDS and made static,modal and random vibration analysis of sub-assemblies according to MIL-STD-810G.
- Made mechanical designs according to MIL-STD-810G,thermal designs for Radar Simulating RF Signal Generation Rack Cabinet.
- Made RF module designs for RF Signal Generator Unit.
- Made prototype for RF cavity resonator housing.
- Made RF Signal Generator Unit cooling design and made flow analysis by using Ansys ICEPAK.
- Made calculations and determined which cooling fans must be used according to CFD simulations of air flow inside rack cabinets for CCTV Systems which will be used in ships.
- Made calculations for shock isolators for naval mine explosion according to Turkish Loyd standards and determined which isolator must be used for CCTV cabinets in ships.
- Made cost estimations in product development phase and gathered quotations from sub-contractors.
- Made prototype and product for EMI Filter for CMDS.
- Made necessary mechanical designs for EMI/EMC .
- Tracked project and team member performance closely to quickly intervene in mistakes or delays
- Analyzed project performance data to identify areas of improvement
- Reported regularly to managers on project budget, progress and technical problems
- Developed and implemented project plans and budgets to ensure successful execution
- Scheduled and facilitated meetings between project stakeholders to discuss deliverables, schedules and conflicts
- Monitored project progress, identified risks and took corrective action as needed
- Proved successful working within tight deadlines and fast-paced environment
- Managed time efficiently in order to complete all tasks within deadlines
Mechanical Design Engineer
TR R&D
Ankara
03.2016 - 10.2017
- Worked in field of Marine Industry as in customer specialized ROV and AUV designs and manufacturing.
- Made designs and calculations for Turkey's first 1600m depth rating ROV according to MIL-STD-810G and elaborated assemblies, part designs,sketches and engineering calculations in 8 months.
- Completed mechanical designs for Thruster brackets analyzed them for both static and dynamic loading cases, made calculations and analyzed for drag coefficients and installed 6 Thrusters accordingly.
- Made necessary calculations for weight and balance. Design buoyancy forces accordingly and designed and optimized buoyancy foam for both manufacturing and installations aspects.
- Analyzed ROV structural parts,mechanical parts and prototypes in development life cycle.
- Made calculations and design for hydraulic tank of ROV. Designed routing of hydraulic pipes and calculated losses in pressure along with flow in pipes. Determined which valves and pumps must be used.
- Made prototypes and product development for under water lights along with their analysis and drawings.
- Made designs,analysis,drawings for thick walled pressure vessel for underwater housing of PCBs of ROV.
- Made harness design for ROV.
- Tested models of alternate designs and processing methods to assess feasibility and operating condition effects
- Supported engineering design development through analysis and simulation of prototypes and 3D computer models
- Performed analysis on technical designs and prototypes in development stage
Junior Mechanical Design Engineer
SOFITO
Ankara
08.2013 - 03.2016
- Worked in field of Stage Mechanics.
- Completed design calculations for 10 projects in 1 year and elaborated in assemblies, elements, development schemes, sketches and engineering calculations.
- Developed Lighting Hoist product prototype components, assemblies and tooling.
- Analyzed mechanical designs and prototypes in development life cycle.
- Liaised with stakeholders to define and document design requirements.
- Designed over 25 lifting and hoisting products successfully, overseeing production processes from conception to completion.
- Created CAD models and drawings for mechanical designs.
- Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software
- Supported engineering design development through analysis and simulation of prototypes and 3D computer models
- Brainstormed with product designers to implement and refine new manufacturing processes
- Performed analysis on technical designs and prototypes in development stage
- Created parts for machining, sheet metal fabrication and injection molding
Education
Bachelor of Science - Mechanical Engineering
10.2010 - 06.2013
- Received Full Scholarship
- Awarded as Valedictorian
Skills
Product development
Solidworks
AutoDesk Inventor
ANSYS Workbench
Metal fabrication
SolidWorks 3D models
CAM and CAE
CATIA V5
Geometric dimensioning and tolerancing
2D and 3D modeling
Staff Management
Finite element analysis
Technical problem-solving
CAD
Certification
3DX Catia&PLM Catia V5 Autodesk Inventor Solidworks ANSYS Mechanical ANSYS
Timeline
Leader System Installation Design Engineer - Turkish Aerospace
05.2022 - Current
Leader Mechanical Design
Engineer - EHSİM Elektronik Harp Sistemleri Müh, Tic. A.Ş
10.2017 - 05.2022
Mechanical Design Engineer - TR R&D
03.2016 - 10.2017
Junior Mechanical Design Engineer - SOFITO
08.2013 - 03.2016
Atilim University - Bachelor of Science, Mechanical Engineering
10.2010 - 06.2013