Ahmed Mahmoud Ali
Cairo
Summary
Innovative team player with a knack for creating efficient solutions to complex engineering problems. Highly experienced in design, development, and implementation of innovative systems. Proven track record of successful project completion and meeting project deadlines. Possesses excellent communication and problem-solving skills, with a strong focus on customer satisfaction.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Quality Assurance Engineer
Givaudan
02.2025 - Current
- Fulfill the document manager role for site Quality Management System regulated documents and records.
- Responsible for reviewing and maintaining root cause analysis (RCA) for deviations, complaints,etc.
- Responsible for reviewing and maintaining the CAPA (Corrective and Preventive Actions) tracker to ensure timely closure and effectiveness of actions.
- Responsible for supplier approval through on site vendor audit.
- Participate in Health, Safety, and Environmental (HSE) training, awareness programs, and emergency preparedness drills.
- Responsible for verification and validation process.
- Coordinate HACCP meetings and quarterly review.
- Responsible for on-going collection of quality metrics e.g. Complaint data, internal non- conformance data, supplier quality metrics and reporting appropriately.
- Run reports including key statistics and findings for the Quality function in relation to QMS performance.
- Coordinate the Management Of Change (MOC) with stakeholders to define the potential risks on process through risk assessment methodology.
- Ensure the quality, formatting and presentation of QMS documents is upheld according to internal templates.
- Coordinate the administrative elements of the Internal Audit program. Participate in Internal Audits as an Auditor, Coordinate the upkeep of internal audit records in SAP Audit module.
- Ensure the internal process fulfill with Global procedures.
- Prepare and maintain QA related data that demonstrates the effectiveness of QA processes and its application in Site QA continuous improvement (CI) processes such as daily meetings and visual performance management.
- Organize and coordinate external audits, including customer audits and certifications such as FSSC 22000, AIB, and Halal.
Quality Excellence Engineer
Döhler Group
03.2024 - 02.2025
- Supporting process improvements in plant concerned department triggered by internal and external notifications.
- Supporting trainings where necessary.
- Participating in overall improvement projects.
- Evaluating of root cause analysis process and corrective actions of concerned departments.
- Supporting certification audits, managing corrective actions where needed.
- Conducting internal audits in the area of responsibility, including deriving measures and subsequently monitoring their execution
- Supporting evaluation of new products and technologies in the plant.
- Continuously standardize and optimize the quality processes and organizational structures as well as related documentation , Initiating corresponding measures in own area of responsibility.
- Implementing, validating and sustainable use of tools and methods.
- Ensuring and optimum exchange of information with all relevant internal and external stakeholders.
- Leading, initiate and perform notification investigations,Keep track of open customer notifications and ensure effective and efficient follow up.
- Creating final customer complaint letters.
- Analyze of GMP,TPM, CAPA and monthly quality reports to evaluating and initiate correction action plan where needed and follow up on their implementation.
- Responsibility for the content and change of QE relevant documents in DOS of addressed tasks (e.g. working instructions- SWIs)
- Leading supplier evaluation process.
Quality Management and Food safety shift Leader
Döhler Group
09.2023 - 03.2024
- Adhering the rules and instructions of quality and food safety
- Applying the OEDM and 5S
- Implementing total productive maintenance standards
- Implementing GMP standards
- Implementing in house and statutory specifications and guidelines on hygiene, HACCP, food safety, occupational safety and environmental protection and ensuring that these implemented in organizational units
- Following up with implemented programs (GMP, HACCP, Cleaning and sanitation) to ensure compliance by all employees and other personal in the planet
- Training staff and mentoring them to improve their technical competencies and knowledge of food safety standards.
Quality assurance and food safety specialist
Maxim Food
06.2021 - 06.2022
- Supported food safety initiatives by checking production procedures and sanitation practices
- Identified optimal methods for maximizing shelf life and controlling costs with tests of different ingredients and processing strategies
- Establishment product specific manual include dimensions, weights, preservation methods, standard division for variation, product description and shelf life
- Create sanitation schedule, pest control procedure, work instructions for each equipment
- Enhanced food preservation and packaging for maximum salability and consumer satisfaction
- Establishment Quality systems (ISO9001:2015-ISO14001:2015&ISO45001:2018) with quality assurance management.
Quality Control Specialist
Arabian Food Industries (Domty)
09.2019 - 09.2020
- Work as a quality inspector for bakery
- Responsible for receipt of raw material
- Preparing reports related to food quality and food safety
- Chemical and physical analysis for product and raw material
- Monitoring all manufacturing steps (CCP), hygiene and sterilization
- Follow up the operation of machine and take corrective action there is diffraction.
Research Assistant
Animal Health Research Institute (AHRI)
08.2018 - 01.2019
Education
Bachelor's degree - Agriculture, Biotechnology English program
Ain Shams University
06.2018
Skills
- Quality Improvement
- Auditing
- Continuous Improvement
- Corrective and Preventive Action (CAPA)
- Verification and Validation (V&V)
- SAP Implementation
- FSSC 22000
- 5S
- Quality Assurance
- Food Safety
- Project Management
- Process Improvement
- Engineering Documentation
- Root Cause Analysis
- Teamwork and Collaboration
Certification
- Lean six sigma methodology green belt- AUC
- Quality Assurance, Auditing, Customer and supplier management- AUC
- Highfield level 4 international award in managing food safety for manufacturing - OCA GLOBAL
- FSSC 22000 V5.1 certified lead auditor - OCA GLOBAL
- Quality Management for Operational Excellence - LinkedIn
- Root Cause Analysis: Getting to the Root of Business Problems - LinkedIn
- An introduction for root cause analysis course for food businesses - Food Standards Agency
- Gemba Kaizen: A Commonsense Approach to Continuous Improvement (Blinkist Summary) - LinkedIn
- Strategic Quality Management Into Real Business- AUC
- Practical Solutions of Quality Related Problems-AUC
References
References available upon request
Accomplishments
- Establishment The Quality integrated system as a project regarding ISO 9001:2015, 14001:2015 and 45001:2018 - Maxim Foods
- Reduce the waste of raw materials (Kaizen) – Doehler
- Increasing the hygienic conditions at Drum filler (Kaizen) – Doehler
- Reduce the defective raw materials in the warehouse- Givaudan
- Increasing the hygienic conditions at Drum filler (Kaizen) – Doehler
Timeline
Quality Assurance Engineer
Givaudan
02.2025 - Current
Quality Excellence Engineer
Döhler Group
03.2024 - 02.2025
Quality Management and Food safety shift Leader
Döhler Group
09.2023 - 03.2024
Quality assurance and food safety specialist
Maxim Food
06.2021 - 06.2022
Quality Control Specialist
Arabian Food Industries (Domty)
09.2019 - 09.2020
Research Assistant
Animal Health Research Institute (AHRI)
08.2018 - 01.2019
Bachelor's degree - Agriculture, Biotechnology English program
Ain Shams University