CAGATAY AKBİLGİ
Izmir,35
Summary
Experienced Continuous Improvement Manager with a proven track record of implementing process improvement solutions to drive efficiency, safety, and quality. Skilled in reducing waste through the application of lean methodology and making data-driven changes to optimize processing. Committed to monitoring performance improvements by establishing metrics and tracking systems. A seasoned professional with [Number] years of experience managing improvement process programs, adept at identifying problems and developing targeted solutions. Proficient in implementing employee training initiatives using lean principles. Specializes in value stream mapping to analyze production and enhance workflow processes. Recognized for expertise in risk identification and developing proactive solutions to mitigate potential issues.
Overview
3
3
years of professional experience
Work History
Production Planning and Continuous Improvement Engineer
Ege Ev Ürünleri A.Ş
06.2023 - Current
- Facilitated process mapping exercises to help visualize workflow bottlenecks and drive targeted improvements.
- Optimized supply chain operations by analyzing data trends and implementing strategic changes.
- Led Kaizen events that resulted in significant cost savings and operational improvements across various departments.
- Utilized statistical analysis tools such as control charts, Pareto charts, and fishbone diagrams to identify root causes of process variation and drive targeted improvements.
- Implemented 5S principles to maintain a clean, organized workplace, enhancing safety and productivity levels.
- Developed custom value stream mapping to monitor production efficiency.
- Conducted value stream mapping activities to identify areas for potential optimization within the manufacturing process flow.
- Achieved significant cost reductions by identifying inefficiencies in existing processes and recommending appropriate changes.
- Enhanced production efficiency by implementing Lean Six Sigma methodologies and process improvements.
- Streamlined workflows with the introduction of automated systems, reducing manual labor hours.
- Monitored and optimized production processes to increase throughput and improve quality.
Production Engineer
Ege Ev Ürünleri A.Ş
02.2023 - 06.2023
- Plan, manage and oversee production, maximise productivity of machinery and workers, determine which equipment will be used and where they will be stationed in the facility, follow product specifications and quality control measures, train, supervise, and manage production line workers, diagnose breakdowns and troubleshoot problems, analysing and enhancing manufacturing processes and production lines, setting production schedules.
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Investigated and proposed corrective actions for quality issues.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
- Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
Maintenance Engineer
Erdemoğlu Holding - Özerdem Mensucat A.Ş.
12.2021 - 02.2023
- Planning and undertaking scheduled maintenance, responding to breakdowns, diagnosing faults, repairing equipment, managing budgets, maintaining statistical and financial records, creating maintenance procedures, managing stocks of supplies and equipment, technical procurement.
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Performed troubleshooting and repair for complex electrical equipment.
- Organized and directed maintenance shutdowns and startups.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Investigated and corrected mechanical problems with machinery.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Dismantled defective machines and equipment and installed new or repaired parts.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Streamlined inventory management for maintenance supplies, ensuring availability while reducing excess stock.
- Collaborated with production teams to align maintenance activities with production schedules, minimizing disruptions.
- Spearheaded adoption of predictive maintenance technologies, shifting from reactive to proactive maintenance strategies.
- Conducted detailed root cause analysis for recurring mechanical failures to reduce future breakdowns.
Education
Bachelor of Science - Mechanical Engineering
Erciyes Univercity
Kayseri, Turkey01.2021
Skills
- AutoCad
- SolidWorks
- Ms Office
- ERP(Canias)
- Continuous learning mindset
- Change Management Experience
- Critical Thinking Capabilities
- Total Productive Maintenance
- 5S Methodology Implementation
- Overall equipment effectiveness
- Capacity Planning Knowledge
- Process improvement solutions
Languages
English
Personal Information
- Date of Birth: 12/28/92
- Gender: Male
- Driving License: B Class
Timeline
Production Planning and Continuous Improvement Engineer
Ege Ev Ürünleri A.Ş
06.2023 - Current
Production Engineer
Ege Ev Ürünleri A.Ş
02.2023 - 06.2023
Maintenance Engineer
Erdemoğlu Holding - Özerdem Mensucat A.Ş.
12.2021 - 02.2023
Bachelor of Science - Mechanical Engineering
Erciyes Univercity